For many companies, a shutdown and downtime can cost them millions of dollars a day. They also put their employees and customers at risk with delays and low-quality service. When you have a dedicated company that will ensure that all the problems will be fixed as soon as possible, you can prevent problems in your pipelines and make sure that you operate without hitches.
When you encounter problems, and you are not sure about the source, one thing that you can do is to call maintenance specialists that are right for the job. Companies like RJ Stacey – pipeline intervention company, fixes everything. The upside is that you won’t need to stop operations and quit delivering stellar services for a day just because one of your boilers or furnaces is not functioning. Here are some services that you can get with the right company.
What Pipeline Intervention Can Do For You
1. Services for Hot Tapping
Hot tapping or also known as Under Pressure Drilling, is a way of making branches on primary existing pipes or vessels. The connections are made without the need for the current pressures that are in operation inside the pipes.
This method involves a full-bore valve or a tapping machine. Either of them has a split tee or a nozzle welded to the existing system. The drilling machine is consisting of a boring bar that is mechanically driven into a box that contains a cutting tool. The right company can hot tap from a different range of sizes, vacuum surroundings, high temperatures, and ANSI ratings of up to 900 lbs.
2. Line Stopping
This is a method of stopping a section of a pipe from any flowing gas or water. This is used as a bypass if there are cases where the medium will be needed to supply downstream. A section of the line is cut from the main pipe so that repair and alteration work can be done without the need to stop. This method can be used in any medium such as water, oil, natural gas, steam, sewage, process piping, and more.
If you are wondering if this is what you need, here are some of the things that you might want to know.
- Line stopping is great because services to consumer lines are uninterrupted and maintained.
- The contamination or loss of fluid or gas flow does not happen.
Some of the toxic products and materials that are in the contaminated part of the line will not affect the other areas.
- Your protection against fire is not touched.
- Nothing stops, even if you are required to drain a section of the system.
- This eliminates the need for transferring bulk amounts of harmful fluids
You can call the experts to know more about these kinds of pipe intervention services. Note that they should inspect the entire system to have an accurate picture of the problem. They will make sure that line stopping is the method that can fix the challenge, or they may suggest other ways that are more effective and affordable.
3. Inline Pipe Freezing
Pipe freezing or cryogenic pipe freeze is used to isolate some ducts temporarily. This is the most economical, safe, and effective method for modifications and other pipeline works. The materials are subjected to cryogenic temperature, and this is best done with aluminum alloys, CS, SS, CI, and more.
Most of the fluids that were crystallized so that they form the ice plug can be seawater, effluents, freshwater, glycol, crude water, fuel oil, bunker oils, lubes, methanol sewage, sludge, and more. Other chemical products were used depending on the type of industry that needs this service. One point to note in this procedure is that the freezing involves stopping the flow of water or gas in the pipes when the process is ongoing.
4. Valve Insertions
There are times when stopping the entire flow of the system can cause disruptions in the operations of some companies’ This can be an undesirable situation where most are looking to find ways to continue their services while fixing any issues at the same time. The method of valve insertion is used to add new lines, offtakes, branches, and more if the way of hot tapping is not a good option.
Some of the advantages of valve insertion can include reduced costs in the repair, lesser time for installations, and the flow remains online even if it’s under pressure. To prevent shutdown, only the valves are added, and the repairs are done through them.
A Leak is Costly
The interventions above are just some of the ways on how you can repair your pipeline without the need to halt operations. Another thing that you should consider is that a leak can be costly, and it can lead to significant headaches later on if you don’t respond to it immediately. You can know more about pipeline leaks and spills when you visit this site here.
Some companies have an online calculator so that you will have an idea of how much a leak is costing you in a single day. Some of the examples are a default of $7 for a thousand pounds of steam. The industry average based on a boiler’s operation is 80% efficiency, and this is only just the average. You can measure your steam pressure in PSI, days of operation, the diameter of the opening or hole, and the cost of steam to see your total loss in a day.
Contact a Technician Now
If you have an idea of the dollars that you are losing and the more significant problems that lie ahead, if the leak is unrepaired, now is an excellent time to take action, you can call an expert and see what they can do about your pipeline. There are lots of companies that can offer you free quotes and high-quality service.
Some are available 24/7, so you can operate at full-speed without interruption and get any leaks repaired at the same time. Remember to only deal with reputable companies with lots of positive feedback so you will be in good hands.